Executive / Senior Executive - Finishing Quality - Genesis Fashions Ltd.

Job Description

Title: Executive / Senior Executive - Finishing Quality - Genesis Fashions Ltd.

Company Name: M & J Group

Vacancy: 1

Age: 28 to 35 years

Job Location: Gazipur

Salary: Negotiable

Experience:

• 8 to 10 years
• The applicants should have experience in the following business area(s): Garments

• Masters

• B.Sc. in Textile Engineering, Apparel Manufacturing, Industrial & Production Engineering, or equivalent.

• Educational criteria may be relaxed basing on experience.

• 8 to 10 years
• The applicants should have experience in the following business area(s): Garments

• Age 28 to 35 years

• 8–10 years of relevant experience in Denim Washing Quality, preferably in a 100% Denim Washing Factory.

• Strong experience in Shade Quality, Washing Quality, Shade Matching, Shade Banding and Shade Approval.

• Additional Requirements

• Hands-on experience in handling buyer complaints, shade claims, rejection, rework and rewash.

• Good knowledge of Denim Washing Processes, Wet Process, Dry Process and Finishing.

• Experience in root cause analysis, corrective action and preventive action (CAPA).

• Experience working with QC, QI, R&D, Production and Buyer QA/GPQ teams.

• Good understanding of buyer quality standards and washing quality requirements.

• Experience in defect analysis, quality reporting and statistical data analysis.

• Must be fluent at English (Reading, writing and speaking).

About The Company: M&J Group entered into manufacturing activities in 1963 by establishing a flour milling company. The business horizon was expanded in 1989 when the garment manufacturing factory was opened. Now with its 8 sister concerns, M&J Group is a leading manufacturer in Bangladesh. The group is producing a wide range of top-quality denim bottoms including some non-denim products. M&J Group aspires to be the leading supplier in the global fashion business by offering the best expertise and knowledge in producing Ready Made Garments.

Job Responsibilities

• Take styling approval after first production and discuss quality issues with QC/QI and Production teams.

• Resolve shade-related buyer claims and complaints through proper root cause analysis and corrective actions.

• Maintain shade defect percentage within the acceptable quality limit.

• Check rejected garments for possible rectification/rework and report critical issues to the supervisor/management.

• Reduce shade-related defects, rework, rewash and rejection through effective process control.

• Collect and analyze previous statistical data on different types of shade and washing defects.

• Maintain effective communication with Quality Controllers, QI, Production and buyer-wise GPQ teams.

• Ensure bulk production shade is matched with approved sample, shade standard and buyer requirements.

• Monitor lot-to-lot and batch-to-batch shade variation throughout the washing process.

• Monitor shade band, shade grouping and shade continuity according to approved standards.

• Check washed garments for shade, cast, brightness, contrast and overall appearance against approved standards.

• Monitor washing process parameters such as recipe, chemical dosage, temperature, time, pH and other relevant parameters that may affect shade.

• Coordinate with Wet Process, Dry Process, Finishing Quality and R&D teams to resolve shade-related quality issues.

• Conduct regular quality inspections during bulk production to ensure consistent shade quality.

• Ensure proper approval of first production, bulk shade and rewash/reprocess garments before proceeding with further production.

• Maintain records of shade approvals, shade bands, rejection, rework, rewash and buyer complaints for future analysis.

• Analyze recurring shade defects and develop improvement plans to reduce rejection, rework and customer complaints.

• Provide technical guidance and training to QC/QI team members regarding shade identification, defect classification and buyer quality standards.

• Support buyer inspections, third-party inspections and internal quality audits related to washing and shade quality.

• Perform any other job-related duties assigned by the Supervisor/Manager or Top Management from time to time.

• As per company policy.