Process Engineer - Painting

Job Description

Title: Process Engineer - Painting

Company Name: TVS Auto Bangladesh Ltd.

Vacancy: 01

Age: 32 to 40 years

Location: Dhaka (Mirpur)

Salary: Negotiable

Experience:
∎ 7 to 10 years
∎ The applicants should have experience in the following business area(s):Automobile

Published: 10 Jul 2024

Education:
∎ Bachelor in Engineering (BEngg) in Chemical Technical/Engineering
∎ Candidates should have a B.Sc. in Engineering from any accredited university.
∎ Candidates from any reputed public university will be an added advantage.
∎ Experienced candidates from a similar industry may apply where educational qualifications may be relaxed.
∎ Bangladesh University of Engineering and Technology,Khulna University of Engineering and Technology,Rajshahi University of Engineering and Technology,Chittagong University of Engineering and Technology,Dhaka University of Engineering and Technology students will get preference
∎ Candidates should have a B.Sc. in Engineering from any accredited university.
∎ Candidates from any reputed public university will be an added advantage.
∎ Experienced candidates from a similar industry may apply where educational qualifications may be relaxed.

Requirements:

Additional Requirements:
∎ Age 32 to 40 years
∎ Knowledge of Pretreatment and powder coating process.
∎ Knowledge on best in class production systems- JIT, WCM, LEAN SYSTEMS.
∎ Knowledge of Painting  Processes.
∎ Knowledge of Painting chemicals & MSDS (Material Specification Data Sheet).
∎ Knowledge of Quality control & Quality Assurance systems - SPC, DFMEA, PFMEA.
∎ Knowledge of SST (Salt spray test), and DFT testing methods.
∎ Knowledge of QC story, 7 QC tools.
∎ Should be familiar with MS Office, especially in MS Excel.
∎ Good communication skills in Bangla & English are a must.
∎ Working experience with the SAP environment will be preferred.
∎ Knowledge of Pretreatment and powder coating process.
∎ Knowledge on best in class production systems- JIT, WCM, LEAN SYSTEMS.
∎ Knowledge of Painting  Processes.
∎ Knowledge of Painting chemicals & MSDS (Material Specification Data Sheet).
∎ Knowledge of Quality control & Quality Assurance systems - SPC, DFMEA, PFMEA.
∎ Knowledge of SST (Salt spray test), and DFT testing methods.
∎ Knowledge of QC story, 7 QC tools.
∎ Should be familiar with MS Office, especially in MS Excel.
∎ Good communication skills in Bangla & English are a must.
∎ Working experience with the SAP environment will be preferred.

Responsibilities & Context:
∎ Maintain & Control the stocks of both domestic & imported chemicals as per the production norms.
∎ Conduct PDCA for quality & delivery performance.
∎ Conduct EJO validation for design/process/source change.
∎ Carryout Jig Inspection & maintenance of all equipment.
∎ Ensure all the process control equipment/gauge calibration.
∎ Conduct process qualification for special processes.
∎ Prepare & adhere to the spray gun maintenance schedule.
∎ Ensure all operations are carried out as per the SOP and conduct monthly audits.
∎ Ensure the part parameters & process parameters are within specification.
∎ Audit & improve 2S, unsafe acts, and conditions, check sheet adherence, Gauge condition & MHS.
∎ Execution of reaction plan during the manufacturing process.
∎ Take corrective actions for in-house PDI & customer complaints related to Painting.
∎ Control of nonconforming products.
∎ Control of quality documents (QCPC, PPAP, TMOS, Tally sheets, etc.).
∎ Risk evaluation & recommendation for the concession on part & process parameters.
∎ Capacity enhancement as per the volume requirements.
∎ Budget planning for AMC & Execution for Repair & Maintenance.
∎ Record learning and ensure standardization.
∎ Implement productivity, quality & cost-saving projects.
∎ Coordinate maintenance activities in ETP and adhere to the PM schedule.
∎ Ensure the quality of Process RO and DM water.
∎ Consumption norms calculation for consumables & ensure the stock.
∎ Train & Deploy workmen as per skill matrix & organize resources for production.
∎ Train & coach the junior engineers about the Painting process.
∎ Creation & Control of Incoming part quality inspection standards.
∎ In process Quality Inspection standards preparation and control.
∎ Monitor process capability for identified parameters.
∎ Surface coating inspection process & Qualification of Painters.
∎ Prepare and submit the periodic quality reports.
∎ To establish, Optimize & Sustain the painting process to achieve the requisite quality as stipulated in the drawing & other quality standards. To facilitate the availability of a pollution-free working environment by checking and controlling all hazardous pollutants and thereby achieving zero discharge norms. Has to be the custodian of the Painting process. Should be able to optimize the process to achieve the delivery targets with optimum resources and simultaneously sustain the quality standards. Should have a keen eye on “Problem diagnosis”, and troubleshooting, and guide the production team in case of “Line stoppage, Crisis or Emergency". To achieve the above requirements, He/she needs to carry out the following activities:
∎ Maintain & Control the stocks of both domestic & imported chemicals as per the production norms.
∎ Conduct PDCA for quality & delivery performance.
∎ Conduct EJO validation for design/process/source change.
∎ Carryout Jig Inspection & maintenance of all equipment.
∎ Ensure all the process control equipment/gauge calibration.
∎ Conduct process qualification for special processes.
∎ Prepare & adhere to the spray gun maintenance schedule.
∎ Ensure all operations are carried out as per the SOP and conduct monthly audits.
∎ Ensure the part parameters & process parameters are within specification.
∎ Audit & improve 2S, unsafe acts, and conditions, check sheet adherence, Gauge condition & MHS.
∎ Execution of reaction plan during the manufacturing process.
∎ Take corrective actions for in-house PDI & customer complaints related to Painting.
∎ Control of nonconforming products.
∎ Control of quality documents (QCPC, PPAP, TMOS, Tally sheets, etc.).
∎ Risk evaluation & recommendation for the concession on part & process parameters.
∎ Capacity enhancement as per the volume requirements.
∎ Budget planning for AMC & Execution for Repair & Maintenance.
∎ Record learning and ensure standardization.
∎ Implement productivity, quality & cost-saving projects.
∎ Coordinate maintenance activities in ETP and adhere to the PM schedule.
∎ Ensure the quality of Process RO and DM water.
∎ Consumption norms calculation for consumables & ensure the stock.
∎ Train & Deploy workmen as per skill matrix & organize resources for production.
∎ Train & coach the junior engineers about the Painting process.
∎ Creation & Control of Incoming part quality inspection standards.
∎ In process Quality Inspection standards preparation and control.
∎ Monitor process capability for identified parameters.
∎ Surface coating inspection process & Qualification of Painters.
∎ Prepare and submit the periodic quality reports.

Skills & Expertise:

Compensation & Other Benefits:
∎ T/A, Mobile bill, Tour allowance, Provident fund, Insurance, Gratuity, Over time allowance
∎ Lunch Facilities: Partially Subsidize
∎ Salary Review: Yearly
∎ Festival Bonus: 2
∎ Yearly Incentive
∎ Yearly Incentive

Workplace:
∎ Work at office

Employment Status: Full Time

Gender:
∎ Only Male

Job Location: Dhaka (Mirpur)

Company Information:
∎ TVS Auto Bangladesh Ltd.
∎ 304, Tejgaon I/A (3rd Floor), Dhaka-1208
∎ TVS Auto Bangladesh Ltd
304, Tejgaon I/A (3rd Floor), Dhaka-1208.
TVS Auto Bangladesh Ltd established in 2007, is a joint-venture company between Rian Motors (a concern of Sony-Rangs Group) of Bangladesh and TVS & Sons of India. It has been assembling and marketing TVS Brand Two-wheeler and Three-wheeler.

Address::
∎ 304, Tejgaon I/A (3rd Floor), Dhaka-1208
∎ TVS Auto Bangladesh Ltd304, Tejgaon I/A (3rd Floor), Dhaka-1208.TVS Auto Bangladesh Ltd established in 2007, is a joint-venture company between Rian Motors (a concern of Sony-Rangs Group) of Bangladesh and TVS & Sons of India. It has been assembling and marketing TVS Brand Two-wheeler and Three-wheeler.

Read Before Apply: Please apply only who are fulfilling all the requirements of this job

Application Deadline: 16 Jul 2024

Category: Production/Operation

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