Title: Deputy Manager-IE (Shoeniverse Footwear)
Company Name: National Polymer Industries Ltd
Vacancy: --
Age: At least 30 years
Job Location: Anywhere in Bangladesh
Salary: Tk. 50000 - 80000 (Monthly)
Experience:
Professional certification/training in Lean Manufacturing, Six Sigma, Work Study, or Industrial Engineering will be an advantage.
Strong knowledge of SMV/SAM, Time Study, Method Study, Motion Study, and Line Balancing.
Good understanding of footwear production processes.
Strong knowledge of Lean Manufacturing, 5S, Kaizen, and Continuous Improvement.
Good analytical and problem-solving skills.
Proficiency in MS Excel and production/IE reporting.
Knowledge of ERP or production management software will be an advantage.
Ability to analyze production data and convert findings into practical improvement actions.
Analyze production requirements and develop effective line-loading and line-balancing plans.
Conduct line balancing based on Standard Minute Value (SMV), takt time, production target, and available manpower.
Allocate manpower and operations to achieve optimum line efficiency.
Identify bottlenecks and implement corrective actions to improve production flow.
Analyze footwear production processes from cutting, stitching, lasting, assembly, finishing, and packing.
Monitor hourly production against planned targets and identify productivity gaps.
Conduct time studies, method studies, and work measurement for footwear production operations.
Develop and maintain SMV/SAM for individual operations and complete production processes.
Establish standard operating methods and ensure standard times are realistic and achievable.
Review SMV periodically based on process improvements, machinery changes, and operator performance.
Maintain an updated IE database for products, operations, and production lines.
Monitor and analyze line efficiency, labor productivity, machine utilization, capacity utilization, and output.
Implement productivity improvement techniques such as Work Study, Method Study, Motion Study, and Lean Manufacturing.
Reduce idle time, waiting time, unnecessary movement, bottlenecks, and non-value-added activities.
Work closely with Production, Product Development, Technical, Quality, and Merchandising teams during new style/product development.
Participate in Pre-Production Meetings (PPM) and identify potential production constraints.
Implement Lean Manufacturing, 5S, Kaizen, waste reduction, and continuous improvement initiatives.
Identify and eliminate the 7/8 wastes in production processes.
Coordinate closely with Production, Quality, Maintenance, PPC, Merchandising, Product Development, HR, and Supply Chain teams.
Six Month probation period, during confirmation salary might be revised (Subject to satisfactory performance)