Title: Sr./Manager, Toll Manufacturing (FMCG)
Company Name: SMC Enterprise Ltd.
Vacancy: --
Age: At most 45 years
Job Location: Anywhere in Bangladesh
Salary: --
Experience:
Master’s in Chemistry/Bio-Chemistry/Applied Chemistry/Pharmacy/MBA or BSc in ME/EEE/ IPE/Chemical/ Food Engineering
At least 10 years of experience in toll and contract manufacturing
Criteria may be relaxed for the highly deserving candidates
Skills: Leadership, Decision Making, Strategic Thinking, Problem Solving
1. Manufacturing Excellence & Smart Automation Leadership
Own end‑to‑end responsibility for production, maintenance, and warehousing to meet volume, quality, and cost targets in the toll and contract manufacturing sites.
Maximize capacity utilization of automated lines through optimized scheduling and bottleneck elimination.
Lead Lean Manufacturing, Six Sigma, and 5S initiatives to reduce waste and improve throughput in automated processes.
Drive real‑time performance management using digital KPIs such as:
Overall Equipment Effectiveness (OEE)
Yield and scrap rates
Equipment uptime and line efficiency
2. Food Safety, Quality & Regulatory Compliance
Ensure strict adherence to HACCP, GMP, and ISO 22000 food safety systems across production lines.
Maintain robust quality assurance systems to meet product specifications and sensory standards.
Ensure traceability, documentation, and deviation control in digitally enabled systems.
Lead and close out internal and external quality audits with full compliance readiness.
3. Safety, Health & Environment (SHE)
Champion a zero‑harm safety culture, especially critical in environments.
Enforce compliance with OSHA/ISO safety standards.
Ensure machine safety, interlocks, automation guarding, and operator training.
4. Talent Development
Supervise plant floor staff or toll-coordination teams, providing training, enforcing safety protocols, and fostering a culture of continuous improvement.
Create a culture of accountability, continuous learning, safety ownership, and innovation.
5. Cost Control & Capital Project Ownership
Own annual operating budgets (OPEX) and capital expenditure (CAPEX) for the toll operation.
Control cost variances in materials, labor, utilities, and maintenance.
Lead automation upgrades, line expansion, and technology investments to improve productivity and ROI.
Deliver projects on time, within budget, and without disrupting operations.
Manage operational budgets, track tolling fees, and implement cost-reduction strategies while maintaining product integrity.
6. Supply Chain Synchronization
Collaborate closely with procurement to ensure uninterrupted raw material supply.
Maintain high-accuracy inventory control (raw materials, WIP, finished goods).
Minimize losses, variances, and service failures.
Coordinate with logistics and distribution teams to consistently meet customer service levels.
7. New Product & Process Development Support
Work with R&D and Marketing to assess manufacturing feasibility of new products early.
Lead trials, pilot runs, and scale‑up activities on automated equipment.
Ensure faster time‑to‑market by leveraging digital models and standardized process engineer
8. Any other task assigned by the Management.