Sr. Executive (Sr. QA cum Technician- Knit expert)

Job Description

Title: Sr. Executive (Sr. QA cum Technician- Knit expert)

Company Name: 100% Export Oriented Garments Company.

Vacancy: 02

Age: 35 to 45 years

Job Location: Gazipur (Kaliakair)

Salary: Negotiable

Experience:

• 5 to 8 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Bachelor’s degree in Textile Engineering (Knit specialization preferred).

• 5 to 8 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Age 35 to 45 years
• Only Male

• Strong understanding of: a. Single Jersey, Interlock, Rib, Fleece; b. Elastane behavior, Shrinkage & relaxation control; c. Print, EMB & Wash process effect on knit

• Strong knowledge of seam engineering & stitch types.

• Experience with QMS & buyer compliance requirements.

• Proficiency in root cause analysis tools (8D, Fishbone, 5 Why).

• Good command of MS Office & ERP systems.

• Lean/Six Sigma knowledge preferred

Knit Technical Expertise & Risk Assessment

• Review knit fabric specifications (GSM, composition, recovery, shrinkage).

• Analyse fabric performance risks (spirality, skewness, pilling, shrinkage, torque).

• Evaluate neck rib recovery, seam elongation, fabric growth & dimensional stability.

• Conduct technical risk analysis at PP stage specific to knitted garments.

• Provide preventive action plans before bulk production.

Sample Review & Approval

• Validate bulk, evaluate GS/PS, PP, against: Seal sample, technical pack, Measurement chart, Knit construction, print/EMB & wash performance

• Approve bulk production readiness.

• Validate shrinkage allowance & pattern adjustment.

Pre-Production Meeting (PP) Leadership – Knit Focus

• Lead knit-specific technical discussion in PP meeting.

• Review:

  • Fabric inspection reports, Embellishment approval Shrinkage test reports, Wash test & color fastness

  • Risk areas (neckline, armhole, hem curling, twisting)

• Update PP report in EchoSYS and circulate to stakeholders.

Inline & Process Control (Knits) Monitor:

• Overlock seam quality, Stitch density & tension balance

• Differential feed control, Flatlock & coverstitch quality

• Raw edge control (if applicable)

• Control panel matching & grain alignment.

• Verify line loading vs technical capability.

• Conduct in-process visual & measurement audit.

Final Audit & Garment Performance Evaluation

• Conduct final inspection focusing on:

  • Measurement tolerance, Seam appearance, Garment symmetry

  • Wash appearance, Shape retention

• Validate metal detection & product safety compliance.

• Ensure compliance with buyer technical standards.

Product Safety & Traceability

• Verify broken needle & sharp tool control.

• Ensure metal detection compliance for applicable styles.

• Review print, EMB, wash process authorization & traceability.

• Validate process movement and approved factory compliance.

Root Cause Analysis & CAP Implementation

• Conduct structured RCA for:

  • Neck rib looseness, Twisting after wash, Fabric torque

  • Seam puckering, Measurement variation

• Implement sustainable corrective & preventive actions, Validate CAP effectiveness.

KPI Monitoring & COPQ Reduction

• Track knit-related KPIs:

  • Defect rate by category, Measurement failure %

  • Rework %, Customer complaint trend

• Drive COPQ reduction initiatives, Conduct monthly quality review meetings.

Supplier Technical Development

• Evaluate knit factory technical capability.

• Train production team on:

  • Knit handling, Shrinkage control, Fabric relaxation & cutting control

  • Stitch optimization

• Conduct QC calibration sessions, Develop supplier technical improvement roadmap.

Digital & System Integration

• Update PP reports, audit reports & CAP in EchoSYS.

• Use data analytics for defect trend analysis.

• Support ERP-based product movement traceability.

• Improve digital documentation & reporting accuracy.

• PF, Gratuity, EL, Onsite free lunch, Paternity leave, and other benefits as per company policy.