Manager/In-Charge (Batch)

Job Description

Title: Manager/In-Charge (Batch)

Company Name: Kentucky Textiles Ltd.

Vacancy: 01

Age: At least 30 years

Job Location: Narayanganj

Salary: Negotiable

Experience:

• At least 10 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Diploma in Textile Engineering

• At least 10 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Age At least 30 years
• Only Male

• Plan and schedule dyeing operations based on production requirements, fabric types, and delivery deadlines.

• Coordinate with the production and planning departments to ensure proper scheduling of dyeing batches.

• Ensure that each dyeing batch is prepared as per customer requirements, including color, shade, and finish.

• Oversee the dyeing process, ensuring that procedures are followed according to the standard operating procedures (SOPs).

• Monitor machine settings, dye formulations, and time/temperature controls to ensure consistency in dyeing.

• Ensure proper color matching and adherence to shade standards by using laboratory tests and visual checks.

• Supervise the dosing and mixing of dyes, chemicals, and auxiliaries to prevent errors.

• Ensure that dyed fabrics meet the required quality standards, including shade consistency, color fastness, and finish.

• Perform quality checks at various stages of the dyeing process to identify any issues early on.

• Resolve issues related to dyeing defects such as streaks, uneven dyeing, color variations, or patchiness.

• Work closely with the quality control team to ensure that any defects are addressed and corrective actions are implemented.

• Optimize the utilization of dyeing machines, labor, dyes, and chemicals to ensure efficient use of resources.

• Manage the inventory of dyes, chemicals, and auxiliaries to avoid shortages or overstocking.

• Coordinate with the procurement team for timely ordering of raw materials.

• Work with the dye master or color lab to determine dye recipes and formulas for each batch.

• Ensure that recipes are accurately followed and documented for consistent color reproduction.

• Manage the storage of dye recipes and records for future reference.

• Identify and troubleshoot issues that arise during the dyeing process, such as uneven dyeing, poor fastness, or equipment malfunctions.

• Ensure quick resolution of any production delays or problems that may affect quality or delivery timelines.

• Coordinate with the maintenance team for timely repairs and maintenance of dyeing machines.

• Monitor and control the costs associated with dyeing batches, including the use of dyes, chemicals, water, and energy.

• Optimize processes to reduce wastage and ensure cost-efficient dyeing operations.

• Analyze dyeing costs per batch and implement strategies to minimize production costs without compromising quality.

• Implement process improvements to enhance the efficiency of the dyeing process and reduce downtime.

• Utilize lean manufacturing principles and other process optimization techniques to minimize waste and improve throughput.

• Stay updated on new dyeing technologies, chemicals, and methods that can improve productivity and quality.

• Ensure adherence to safety protocols during the dyeing process, including the proper handling of chemicals and use of protective gear.

• Monitor environmental standards related to water usage, effluent treatment, and chemical waste disposal.

• Ensure compliance with environmental regulations and certifications such as ZLD (Zero Liquid Discharge), OEKO-TEX, or ISO 14001.

• Supervise and manage dyeing operators, technicians, and support staff.

• Assign tasks and responsibilities to team members based on their skills and workload.

• Provide training to the team on the latest dyeing techniques, machinery, and safety protocols.

• Conduct performance evaluations and manage team development programs.

• Coordinate with the lab for color matching and approval before starting production.

• Ensure proper lab dip preparation and customer approval.

• Oversee physical and chemical testing of dyed fabric for properties like colorfastness, shrinkage, and pH levels.

• Collaborate with the merchandising, planning, production, and quality control teams to ensure seamless communication regarding batch schedules and specifications.

• Keep the production team informed about any delays, issues, or changes in the dyeing schedule.

• Maintain accurate records of dyeing batches, including batch numbers, dye recipes, processing times, and test results.

• Prepare reports on dyeing performance, machine utilization, rework rates, and quality outcomes.

• Keep logs of all quality-related issues and corrective measures taken.

• Ensure that dyeing production meets daily and weekly targets in terms of volume and quality.

• Monitor key performance indicators (KPIs) such as batch output, defect rates, and on-time delivery.

• Take proactive measures to address any bottlenecks in the dyeing process to avoid delays.

• In cases of custom dyeing, communicate with customers to clarify requirements and resolve any concerns about colors, fabrics, or delivery schedules.

• Provide color samples or lab dips for approval and maintain open communication about any potential changes in production timelines.

• Identify potential risks in the dyeing process, such as machine breakdowns, chemical shortages, or unexpected quality issues.

• Implement contingency plans to address these risks and ensure continuous production.

• This role demands technical expertise in dyeing processes, leadership skills, and an ability to work under pressure to meet production and quality goals. The Dyeing Batch Manager/In-Charge plays a key role in maintaining the quality and efficiency of dyeing operations within the textile industry.

• Mobile bill
• Lunch Facilities: Partially Subsidize
• Salary Review: Yearly
• Festival Bonus: 2

• As per factory policy.