Manager (LAB)

Job Description

Title: Manager (LAB)

Company Name: Kentucky Textiles Ltd.

Vacancy: 01

Age: At least 30 years

Job Location: Narayanganj

Salary: Negotiable

Experience:

• At least 10 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Diploma in Textile Engineering

• At least 10 years
• The applicants should have experience in the following business area(s): Garments, Textile

• Age At least 30 years
• Only Male

• Develop and approve dye recipes and formulations based on customer specifications and fabric types.

• Oversee the creation of lab dips (small fabric samples dyed in the lab) to match the customer’s required colors.

• Conduct color matching using spectrophotometers and other instruments to ensure precision in shades and hues.

• Ensure that the color fastness and consistency of shades are in line with customer expectations.

• Manage the preparation of lab dips and ensure that samples are sent to customers for approval within the required timelines.

• Oversee communication with customers regarding lab dip approvals, ensuring timely feedback and necessary adjustments.

• Maintain accurate records of all approved lab dips and dye recipes for future production batches.

• Conduct testing of dyes and chemicals to ensure they meet the required standards for color fastness, pH balance, wash fastness, light fastness, and other quality parameters.

• Perform tests on dyed samples for properties like shrinkage, staining, and color bleeding.

• Collaborate with the quality control department to ensure that the bulk production process reflects the quality of lab-scale results.

• Establish and maintain Standard Operating Procedures (SOPs) for laboratory processes, ensuring all technicians follow them precisely.

• Review and update SOPs regularly to reflect new techniques, equipment, or chemicals.

• Ensure that all lab equipment, including spectrophotometers, color matching booths, weighing scales, and dyeing machines, are regularly maintained and calibrated.

• Monitor the lab’s tools and ensure that they are functioning accurately to produce reliable and consistent results.

• Manage inventory and ensure proper storage of dyes, chemicals, and auxiliaries required for lab dyeing.

• Work with suppliers to source high-quality dyes and chemicals, and ensure that all substances used are compliant with environmental and safety standards.

• Develop and maintain precise records of dye formulas, chemical usage, and test results for future reference.

• Research and implement new dyeing techniques, dyes, chemicals, and technologies to improve quality, efficiency, and sustainability.

• Experiment with innovative dyeing processes, such as digital printing, eco-friendly dyes, and natural dyeing methods, to stay competitive and environmentally compliant.

• Collaborate with production teams to develop new products and processes that can be scaled up for bulk production.

• Work closely with the dyeing department to transition lab-scale dyeing results into bulk production.

• Monitor and support the production team during bulk dyeing to ensure that the colors match the approved lab dip.

• Provide solutions to address any color discrepancies or issues that arise during production.

• Ensure that the lab’s activities comply with environmental regulations regarding the use of dyes and chemicals.

• Manage the safe disposal of laboratory waste and chemicals according to environmental guidelines.

• Ensure compliance with certifications like OEKO-TEX, GOTS (Global Organic Textile Standard), and ZLD (Zero Liquid Discharge) as applicable to dyeing operations.

• Maintain regular communication with customers, buyers, or merchandisers to ensure that lab results meet their specifications.

• Address customer queries regarding colors, dye formulas, and fabric behavior, and provide technical support for resolving issues.

• Prepare and submit reports on lab tests, approvals, and any necessary corrections to the clients.

• Supervise and lead the lab team, including lab technicians and colorists, ensuring that they are well-trained and capable of delivering accurate results.

• Provide training on new dyeing techniques, testing methods, and safety practices.

• Manage team schedules, assign responsibilities, and monitor the performance of lab staff.

• Maintain accurate and up-to-date documentation of all lab processes, including dye recipes, lab dip approvals, test results, and customer feedback.

• Generate reports on lab performance, including color matching success rates, dye formula accuracy, turnaround time, and cost efficiency.

• Present data and insights to upper management to aid decision-making on bulk production and dyeing strategies.

• Optimize the use of dyes, chemicals, and resources to minimize waste and reduce lab costs.

• Ensure that the lab operates within budget and that expenses for lab materials are controlled.

• Work with the purchasing department to negotiate cost-effective contracts with suppliers for dyes and chemicals.

• Identify and resolve any issues that arise during the dyeing or color matching process.

• Provide technical support to production teams during dyeing or finishing processes, particularly when color consistency problems occur.

• Implement corrective actions when results do not meet expectations or when production discrepancies arise.

• Ensure that all lab staff follow safety protocols when handling chemicals, dyes, and laboratory equipment.

• Monitor the lab for workplace safety, including proper ventilation, chemical storage, and the use of protective gear.

• Regularly review and update safety procedures to comply with industry standards and regulations.

  This role demands a combination of technical expertise in dyeing processes, leadership skills, and a deep understanding of color science and quality control. A Dyeing Lab Manager ensures that the transition from lab to bulk production is seamless, producing accurate colors and high-quality fabrics in line with customer expectations.

• Mobile bill
• Lunch Facilities: Partially Subsidize
• Salary Review: Yearly
• Festival Bonus: 2

As per company policy.