Operator - Sub-Station & Water System (Utility)

Job Description

Title: Operator - Sub-Station & Water System (Utility)

Company Name: Advanced Chemical Industries PLC (ACI)

Vacancy: --

Age: Na

Job Location: Chattogram

Salary: Negotiable

Experience:

• 3 to 7 years
• The applicants should have experience in the following business area(s): Manufacturing (FMCG), Wholesale, Food (Packaged)/Beverage, Agro based firms (incl. Agro Processing/Seed/GM), Electronic Equipment/Home Appliances, Group of Companies, Chemical Industries, Automobile, Paint, Toiletries

• SSC
• HSC
• Diploma

• 3 to 7 years
• The applicants should have experience in the following business area(s): Manufacturing (FMCG), Wholesale, Food (Packaged)/Beverage, Agro based firms (incl. Agro Processing/Seed/GM), Electronic Equipment/Home Appliances, Group of Companies, Chemical Industries, Automobile, Paint, Toiletries

A. KNOWLEDGE

System Operations

• Utility Infrastructure: Deep understanding of electrical sub-station components (transformers, switchgear) and water treatment/distribution systems.

• Regulatory Compliance: Proficiency in safety standards (OSHA/HSE), environmental regulations regarding water discharge, and ISO-standard operational frameworks.

Monitoring & Analysis

• Technical Methodologies: Expertise in water chemistry analysis (pH, conductivity, turbidity) and electrical monitoring (load balancing, thermal imaging).

• Instrumentation: Proficiency in using sensors, flow meters, and diagnostic tools to ensure peak system performance.

Operational Analytics

• Data Interpretation: Advanced ability to analyze system logs, use Statistical Process Control (SPC) for water quality, and perform Root Cause Analysis (RCA) on equipment failures.

B. SKILLS & ABILITIES

Technical & Maintenance

• System Proficiency: Hands-on experience with SCADA, LIMS, and SAP (PM/QM) for real-time monitoring and asset management.

• Maintenance Excellence: Expert in planning and executing Preventive and Predictive maintenance to minimize downtime of critical pumps, valves, and breakers.

• Calibration & Troubleshooting: Skilled in sensor calibration, equipment alignment, and diagnosing complex electrical or hydraulic faults.

Social & Leadership

• Leadership: Proven ability to lead teams, manage shift handovers, and foster a "Safety-First" culture.

• Technical Communication: Translating complex technical data into clear reports for management and non-technical stakeholders.

• Stakeholder Management: Coordinating with utility providers, environmental inspectors, and external vendors.

Resource Management

• Operational Efficiency: Managing shift assignments, optimizing energy consumption, and tracking MTBF/MTTR metrics.

• Inventory & Cost Control: Overseeing chemical reagents for water treatment and critical spare parts for electrical systems.

C. ATTITUDE

• Standard-Driven: Uncompromising commitment to safety protocols and quality standards.

• Solution-Oriented: A proactive mindset focused on identifying risks before they become failures.

• Adaptable & Resilient: Calm and effective during emergency troubleshooting or high-pressure system outages.

• Continuous Improvement: Embracing Kaizen and Lean principles to streamline utility workflows.

D. OTHER JOB REQUIREMENTS

• Certification: Specialized electrical or water treatment certifications (e.g., Boiler License, Water Operator Class I/II, Six Sigma).

• Physicality: Ability to work in industrial environments, climb ladders, and handle heavy-duty equipment safely.

• Flexibility: Availability for rotating shifts, on-call emergency response, and weekend coverage.

Sub-Station & Utility Infrastructure Management

• Manage and execute preventive maintenance (PM) and diagnostic testing for high-voltage assets (e.g., Transformers, Switchgear, Circuit Breakers, and Protective Relays).

• Act as the first responder for electrical faults, power quality issues, or sub-station alarms to minimize facility downtime and ensure grid stability.

• Maintain rigorous maintenance logs and update equipment history within the CMMS (Computerized Maintenance Management System) or ERP.

System Reliability & Operational Integrity

• Monitor system performance parameters (voltage stability, power factor, hydraulic pressure, and flow rates) and take immediate corrective action when deviations occur.

• Oversee the accuracy of water quality data, ensuring all filtration and treatment processes meet defined purity, pH, and conductivity standards.

• Lead Root Cause Analysis (RCA) for utility interruptions or water quality excursions and implement Corrective and Preventive Actions (CAPA).

Infrastructure Projects & System Commissioning

• Plan and execute utility projects, such as the integration of SCADA upgrades, commissioning of new water pumps, or the validation of secondary power sources.

• Coordinate with OEMs, utility providers, and specialized contractors for technical installations, transformer oil testing, and high-voltage servicing.

• Ensure all utility projects are completed within budget, meet engineering safety standards, and align with local electrical codes and environmental regulations.

Consumables & Critical Spares Management

• Track inventory for critical spares (fuses, contactors, seals), water treatment chemicals, and filtration media, requesting replenishment to avoid operational delays.

• Ensure proper storage and handling of hazardous chemicals (e.g., chlorine, acids) and specialized high-voltage safety gear (hot sticks, arc-flash suits).

Safety, Environmental & Regulatory Compliance

• Enforce strict adherence to OSHA, NFPA 70E (Electrical Safety), and environmental water discharge standards during all operational activities.

• Lead safety protocols, including Lockout/Tagout (LOTO), confined space entry permits, and the management of Safety Data Sheets (SDS) for water treatment.

• Serve as the primary technical point of contact for regulatory inspections or utility audits by providing maintenance logs, water quality reports, and compliance documentation.

Technical Leadership & Coordination

• Coordinate with Production and Facility Management to prioritize utility loads and water supply based on plant demand and peak hours.

• Mentor and train Junior Operators on complex switching procedures, SCADA interfaces, and water chemistry protocols to ensure team competency