Title: Manager - Quality (Washing Plant)
Company Name: A Leading Garments & Textile Manufacturer
Vacancy: 1
Age: At least 35 years
Job Location: Gazipur (Kaliganj)
Salary: Negotiable
Experience:
ISO 9001 Lead Auditor
Six Sigma Green Belt
ZDHC Chemical Management
Garment Wet & Dry Process Training
ETP & Environmental Compliance
Quality Management & Process Control
Ensure that all washing processes (enzyme, bleach, stone, pigment, acid wash, etc.) are carried out as per buyer’s standard requirements.
Develop, implement, and monitor Standard Operating Procedures (SOPs) for each washing process.
Control process parameters (temperature, time, chemical dosage, liquor ratio, etc.) to maintain consistent quality.
Monitor shade variations, shrinkage, fastness properties, and hand-feel as per buyer specifications.
Planning & Execution
Plan and allocate quality resources (inspectors, checkers, lab technicians) across washing units.
Coordinate with production and R&D teams to ensure smooth sample-to-bulk transition.
Ensure on-time in-line and final inspections to meet shipment deadlines.
Buyer & Compliance Requirements
Ensure washing quality standards are aligned with customer/buyer requirements.
Maintain proper documentation and records for buyer audits and compliance.
Handle buyer/third-party quality inspection teams and ensure approvals.
Team Leadership & Development
Lead, guide, and train quality controllers, in-line checkers, and lab staff on process control and quality systems.
Conduct regular training on chemical handling, shade approvals, safety, and environmental compliance.
Build a strong quality culture across the washing plant.
Troubleshooting & Improvement
Analyze and resolve process-related quality issues (shade variation, patch marks, streaks, back staining, softness, etc.).
Lead root cause analysis and corrective action plans (CAPA) for recurring defects.
Work with R&D/technical team on process improvement and new washing techniques.
Coordination with Other Departments
Liaise with Merchandising, Production, and Technical teams to ensure buyer requirements are met.
Coordinate with the Laboratory for wash test approvals before bulk execution.
Communicate quality feedback to production for corrective actions.
Reporting & Analysis
Monitor and report Key Performance Indicators (KPI) such as First-Pass Yield, Rejection Rate, Rework Rate, and Buyer Claim Percentage.
Prepare daily/weekly/monthly quality reports for senior management.
Analyze data to identify trends and initiate preventive actions.
Safety, Health & Environment (SHE) Compliance
Ensure safe handling of chemicals and compliance with environmental regulations (effluent standards, ZDHC, etc.).
Implement eco-friendly washing processes and sustainable practices.
Present process quality improvement reports to senior management.
| University | Percentage (%) |
|---|---|
| National University | 12.61% |
| Atish Dipankar University of Science and Technology | 4.20% |
| Daffodil International University (DIU) | 3.36% |
| Primeasia University | 2.52% |
| Bangladesh University of Textiles (BUTEX) | 2.52% |
| Jahangirnagar University | 1.68% |
| Port City International University | 1.68% |
| The People``s University of Bangladesh | 1.68% |
| Shahjalal University of Science & Technology | 1.68% |
| The People's University of Bangladesh | 1.68% |
| Age Range | Percentage (%) |
|---|---|
| 20-30 | 26.05% |
| 31-35 | 37.82% |
| 36-40 | 18.49% |
| 40+ | 15.97% |
| Salary Range | Percentage (%) |
|---|---|
| 0-20K | 2.70% |
| 20K-30K | 11.71% |
| 30K-40K | 6.31% |
| 40K-50K | 4.50% |
| 50K+ | 74.77% |
| Experience Range | Percentage (%) |
|---|---|
| 0 years (Freshers) | 14.29% |
| 0.1 - 1 years | 2.52% |
| 1.1 - 3 years | 5.04% |
| 3.1 - 5 years | 5.88% |
| 5+ years | 72.27% |