Title: Asst. Engineer/Engineer (CCR)
Company Name: Akij Resources
Vacancy: --
Age: 28 to 35 years
Job Location: Narayanganj
Salary: Negotiable
Experience:
B.Sc. in Electrical & Electronic Engineering (EEE) from a recognized university.
Minimum 3 years of practical CCR/DCS operation experience in a cement manufacturing plant.
Experience in both FLSmidth and Loesche VRM operation, including start-up, shutdown, normal/abnormal operation, troubleshooting, and process optimization.
Experience in Stacker & Reclaimer operation, including operational troubleshooting and problem-solving.
Experience in cement production process, raw material unloading, stacking, reclaiming, and feeding operations.
Experience in process instrumentation, calibration, weigh feeder calibration, and measurement verification.
Experience in HAG (Diesel & Gas Based) operational, troubleshooting and problem-solvingStrong knowledge of process troubleshooting, RCA, process/data analysis, OEE, energy efficiency, and process optimization.
Proficiency in Google Sheets/Google Workspace and working knowledge of ERP systems.
Operate and monitor CCR/DCS systems for VRM, raw material handling, Stacker, Reclaimer, HAG, and associated equipment.
Monitor critical process parameters and maintain stable process conditions.
Ensure proper start-up and shutdown of equipment according to approved SOPs.
Take timely corrective action during abnormal process conditions.
Maintain continuous communication with field operators and relevant departments.
Monitor key process parameters and identify deviations from standard operating conditions.
Analyze process trends and recommend corrective actions.
Support production and process optimization initiatives.
Monitor OEE, production efficiency, energy consumption, and equipment performance.
Identify opportunities to improve productivity and reduce energy consumption.
Identify and troubleshoot process and operational abnormalities.
Conduct Root Cause Analysis (RCA) for recurring operational problems.
Coordinate with Mechanical, Electrical, Instrumentation, Quality, and Maintenance teams for problem resolution.
Maintain proper records of process abnormalities and corrective actions taken.
Support calibration and verification of critical process instruments.
Monitor the accuracy and performance of weigh feeders.
Coordinate with Instrumentation/Electrical teams for calibration and measurement-related issues.
Ensure reliable process measurement for stable production operation.
Monitor production performance against shift/day-wise targets.
Analyze production and process data.
Prepare accurate shift reports and performance reports.
Maintain proper records of process parameters, abnormalities, stoppages, and corrective actions.
Provide relevant data and analysis to Production/Plant Management.
Ensure compliance with company SOPs, safety standards, quality requirements, and environmental regulations.
Follow all applicable plant safety procedures during CCR and field operations.
Immediately report unsafe conditions, process abnormalities, and critical equipment issues.
Promote a safety-focused working culture within the production team.