Title: Manager - Industrial Engineering (Jacket)
Company Name: UTAH Fashions LTD.
Vacancy: 2
Age: At least 30 years
Job Location: Gazipur
Salary: Negotiable
Experience:
GSD / Work Study certification is highly desirable.
Expert hands-on knowledge in operation breakdown, layout planning & folder/attachment utilization specifically for outerwear & jackets.
Proficient in GSD (Garment Sewing Data) or PRO-SMV software.
Minimum 10 years of dedicated experience managing heavy/padded/technical jacket production lines.
UTAH Fashions Ltd,. a renowned 100% export-oriented knit composite company of the Bangladesh is looking for an experienced, dynamic and highly potential professional as Manager - IE (Jacket) for the Garments Division located at Gazipur.
Key Responsibilities:
Lead and manage all Industrial Engineering operations for complex jacket and outerwear sewing lines.
Establish precise Standard Minute Value (SMV) and operation breakdowns for all technical jacket styles.
Design and execute optimal machine layouts and line balancing to minimize pitch time and eliminate bottlenecks.
Conduct continuous method studies, motion analysis, and ergonomic workstation engineering on jacket sewing floors.
Monitor daily line efficiency, earned hours, and target achievement to maintain peak plant performance.
Implement Lean manufacturing tools (5S, Kaizen, SMED, Kanban) to reduce waste and shorten order throughput time.
Calculate thread consumption, machine requirements, & specific folder/attachment needs prior to bulk execution.
Lead pilot runs and pre-production meetings (PPM) to identify critical operations and establish quality-IE standards.
Analyze labor costs per piece and introduce targeted cost-reduction strategies across all jacket lines.
Conduct capacity planning, manpower balancing, and operator skill matrix evaluations to maximize yield.
Mentor and train IE executives, line supervisors & operators on advanced machinery attachments & standard methods.
Collaborate with Production, Quality, and Maintenance teams to resolve operational disruptions in real time.
Evaluate and optimize individual operator performance to establish effective incentive and performance schemes.
Prepare daily, weekly, and monthly IE analytical reports and KPI dashboards for senior management review.