Quality Controller

Job Description

Title: Quality Controller

Company Name: Milanty Apparels Ltd

Vacancy: 2

Age: 24 to 30 years

Job Location: Narayanganj, Narayanganj (Sonargaon)

Salary: Negotiable

Experience:

• 3 to 5 years
• The applicants should have experience in the following business area(s): Garments

• Bachelor/Honors

• 3 to 5 years
• The applicants should have experience in the following business area(s): Garments

• Age 24 to 30 years

• In-depth knowledge of woven fabric behavior, garment construction, and QC systems
• Attention to detail and consistency
• Strong communication with production, merchandising, and buyer teams
• Analytical mindset for defect tracking and process improvement

A Quality Controller (QC) in the woven garments sector plays a critical role in ensuring product quality across all stages—from raw materials to final shipment. Their expertise in fabric, garment construction, and quality standards helps maintain brand reputation and buyer satisfaction.

Key Responsibilities:

Raw Material Inspection (Fabric & Trims)

• Fabric Inspection: Use 4-Point/10-Point system to identify weaving faults, holes, stains, shading, GSM, bowing/skewing, etc.

• Shrinkage Testing: Ensure fabric stability before cutting.

• Shade Banding: Manage shade lots to prevent color mismatch.

• Trims Check: Inspect zippers, buttons, labels for defects, color accuracy, and functionality.

• Quantity Verification: Cross-check with BOM.

Cutting Section QC

• Marker & Pattern Accuracy: Ensure correct layout, grainline, and shade grouping.

• Spreading Control: Maintain tension, ply alignment, and mark defects before cutting.

• Cut Panel Inspection: Check for precise cuts, notches, and complete garment parts.

Sewing Section QC

• Pre-Production Meetings (PPM): Understand buyer standards and construction points.

• Initial Production Check: Inspect pilot garments for fit, measurements, stitching.

In-Line Inspection:

• Monitor stitching (SPI, seam strength, puckering, skipped stitches).

• Check seam alignment, measurements, label placements, embroidery/print quality.

• Use Traffic Light System to track quality performance.

• End-Line Inspection: Final check before finishing—appearance, defects, measurements.

Finishing & Packing QC

• Pressing/Spotting/Thread Trimming: Ensure clean finish without shine or stains.

• Folding & Packaging: Follow buyer instructions for folding, poly bagging, and carton packing.

• Metal Detection: Prevent contamination in final products.

Final Inspection (AQL)

AQL Sampling: Conduct Final Random Inspection as per AQL 2.5/4.0.

Defect Classification:

• Critical: Safety issues

• Major: Functionality or appearance flaws

• Minor: Minor deviations

• Reporting: Document results, defect types, and communicate with buyers/merchandisers.

Documentation & Quality Improvement

• Record Keeping: Maintain inspection logs and test reports.

• SOP Compliance: Ensure adherence to quality protocols.

• Root Cause Analysis: Identify reasons for defects and collaborate on CAPA.

• Team Training: Educate QC staff and operators on best practices.