Manager (operation & Maintenance) - VRM (Vertical Roller Mill)

Job Description

Title: Manager (operation & Maintenance) - VRM (Vertical Roller Mill)

Company Name: Premier Cement Mills PLC

Vacancy: --

Age: at most 45 years

Location: Chattogram

Salary: Negotiable

Experience:
∎ At least 8 years
∎ The applicants should have experience in the following business area(s):Cement Industry

Published: 25 May 2025

Education:
∎ Bachelor in Engineering (BEngg) in Mechanical Engineering, Diploma in Engineering in Mechanical Engineering

Requirements:

Additional Requirements:
∎ Age at most 45 years
∎ Experience: 8+ years in cement plant for Bsc or 15+ years for Diploma engineer.
∎ Preference will be given to candidates with FLSmidth VRM commissioning and operation experience.
∎ Experience: 8+ years in cement plant for Bsc or 15+ years for Diploma engineer.
∎ Preference will be given to candidates with FLSmidth VRM commissioning and operation experience.

Responsibilities & Context:
∎ Lead and supervise daily operations of the Vertical Roller Mill (raw or cement grinding).
∎ Monitor and control key process parameters like feed rate, table speed, vibration, differential pressure, and power consumption.
∎ Optimize throughput, reduce stoppages, and stabilize plant operation with the control room and DCS systems.
∎ Implement and review strategies for VRM performance improvement and power efficiency.
∎ Work closely with process engineers to analyze production trends and implement process modifications.
∎ Schedule and coordinate preventive and corrective maintenance activities with mechanical and electrical teams.
∎ Monitor wear and tear of grinding rollers, table liners, and classifier components.
∎ Maintain VRM maintenance records, downtime analysis, and spare part inventory in coordination with the maintenance department.
∎ Collaborate with the QC department to maintain required product parameters (fineness, Blaine, residue).
∎ Adjust process settings based on feedback from quality labs and operational performance.
∎ Lead a team of shift engineers, control room operators, and technicians.
∎ Plan manpower deployment for continuous 24/7 operation.
∎ Train and mentor team members in VRM operation, troubleshooting, and safety.
∎ Enforce strict safety guidelines and environmental regulations.
∎ Prepare and submit daily production reports, KPI metrics, and downtime records.
∎ Document changes in process parameters, root cause analyses, and production improvements.
∎ Familiar with Industry 4.0 concepts, SCADA/DCS trends, and digital maintenance reporting systems
∎ Coordinate with procurement and warehouse departments for timely availability of critical spare parts and consumables.
∎ Lead troubleshooting during breakdowns and emergency scenarios to ensure minimum downtime and damage control.
∎ Responsible for managing the complete operation and production performance of the Vertical Roller Mill section using FLSmidth VRM systems. Ensure efficient, safe, and high-quality cement production, while minimizing costs and maintaining environmental and safety standards.

∎ Lead and supervise daily operations of the Vertical Roller Mill (raw or cement grinding).
∎ Monitor and control key process parameters like feed rate, table speed, vibration, differential pressure, and power consumption.
∎ Optimize throughput, reduce stoppages, and stabilize plant operation with the control room and DCS systems.
∎ Implement and review strategies for VRM performance improvement and power efficiency.
∎ Work closely with process engineers to analyze production trends and implement process modifications.
∎ Schedule and coordinate preventive and corrective maintenance activities with mechanical and electrical teams.
∎ Monitor wear and tear of grinding rollers, table liners, and classifier components.
∎ Maintain VRM maintenance records, downtime analysis, and spare part inventory in coordination with the maintenance department.
∎ Collaborate with the QC department to maintain required product parameters (fineness, Blaine, residue).
∎ Adjust process settings based on feedback from quality labs and operational performance.
∎ Lead a team of shift engineers, control room operators, and technicians.
∎ Plan manpower deployment for continuous 24/7 operation.
∎ Train and mentor team members in VRM operation, troubleshooting, and safety.
∎ Enforce strict safety guidelines and environmental regulations.
∎ Prepare and submit daily production reports, KPI metrics, and downtime records.
∎ Document changes in process parameters, root cause analyses, and production improvements.
∎ Familiar with Industry 4.0 concepts, SCADA/DCS trends, and digital maintenance reporting systems
∎ Coordinate with procurement and warehouse departments for timely availability of critical spare parts and consumables.
∎ Lead troubleshooting during breakdowns and emergency scenarios to ensure minimum downtime and damage control.


Workplace:
∎ Work at office

Employment Status: Full Time

Gender:
∎ Only Male

Job Location: Chattogram

Company Information:
∎ Premier Cement Mills PLC
∎ T. K. Bhaban, 13 Kawran Bazar (12th floor), Dhaka-1215
∎ One of the largest Cement Manufacturing company in Bangladesh.

Address::
∎ T. K. Bhaban, 13 Kawran Bazar (12th floor), Dhaka-1215
∎ One of the largest Cement Manufacturing company in Bangladesh.

Read Before Apply: Please apply only who are fulfilling all the requirements of this job

Application Deadline: 24 Jun 2025

Category: Engineer/Architect

Interested By University

University Percentage (%)
Sonargaon University 8.39%
Dhaka University of Engineering and Technology 3.75%
Chittagong University of Engineering and Technology 3.31%
Atish Dipankar University of Science and Technology 2.65%
Bangladesh University of Engineering and Technology 2.21%
Khulna University of Engineering & Technology 1.99%
National University 1.77%
Rajshahi University of Engineering & Technology 1.77%
International University of Business Agriculture and Technology 1.77%
World University of Bangladesh 1.77%

Interested By Age Range

Age Range Percentage (%)
20-30 39.96%
31-35 27.15%
36-40 17.88%
40+ 14.13%

Interested By Salary Range

Salary Range Percentage (%)
0-20K 9.05%
20K-30K 13.69%
30K-40K 10.60%
40K-50K 10.15%
50K+ 56.51%

Interested By Experience Range

Experience Range Percentage (%)
0 years (Freshers) 7.51%
0.1 - 1 years 4.86%
1.1 - 3 years 9.05%
3.1 - 5 years 9.93%
5+ years 68.65%