Experience
- At least 12 years
- The applicants should have experience in the following business area(s): Textile
Requirements
- At least 12 years
- The applicants should have experience in the following business area(s): Textile
Additional Requirements
- Age At least 38 years
Responsibilities & Context
About CasaBleu Textile Mill Limited:
CasaBleu Textile Mill Limited is a modern, integrated denim manufacturing company committed to excellence, innovation, and sustainability. Equipped with state-of-the-art machinery, advanced manufacturing technologies, and high production capacity, CasaBleu stands among the leading textile mills in the industry.
Our continuous investment in technology, product innovation, process optimization, and quality enhancement has enabled us to deliver world-class denim solutions to customers across global markets. As we continue to expand our capabilities, we are seeking a dynamic, result-oriented, and highly experienced Production Manager to lead our denim weaving production floor and drive manufacturing excellence.
Position Summary:
The Production Manager will be responsible for overseeing and optimizing the entire denim manufacturing process on the production floor, focusing heavily on Warping, Sizing, and Weaving operations. The role requires an assertive and floor-oriented leader capable of maximizing loom efficiency, reducing machine downtime, controlling wastage, and ensuring daily production targets are met with strict adherence to quality. The ideal candidate will possess extensive hands-on experience in modern denim weaving mills, high-speed looms, sizing parameters, and lean manufacturing practices.
Educational Requirements:
Must possess one or more of the following qualifications from a reputed university:
Bachelor's Degree in Textile Engineering & Technology (Major in Fabric Manufacturing/Weaving Preferred).
Master's Degree in Textile Engineering / Industrial & Production Engineering (Preferred)
MBA or Master's in Operations Management / Supply Chain Management (Added Advantage)
Advanced diploma or certifications in Lean Manufacturing / Six Sigma (Highly Preferred)
Graduates from internationally recognized institutions such as: BUTEX, BUET, CUET, KUET, RUET, AUST, MBSTU.
Experience Requirements:
Minimum 10-12 years of progressive experience in Woven Denim Fabric Production floor.
Proven track record of managing high-speed modern weaving looms (Airjet / Rapier) and achieving over 90%+ loom efficiency.
Solid technical understanding of warp preparation, sizing chemicals, pick parameters, and fabric construction analysis.
Deep experience in implementing 5S, Lean Manufacturing tools, and minimizing fabric rejection rates (B-Grade / C-Grade management).
Strong capability to manage shift schedules, supervisor teams, and a large shop-floor worker workforce.
Key Responsibilities:
Production Planning & Execution: Execute daily, weekly, and monthly production schedules based on target timelines. Ensure smooth transition of dyed/warped yarn through the sizing process into the weaving looms to avoid bottlenecks.
Loom Efficiency & Capacity Optimization: Monitor and maximize the overall equipment effectiveness (OEE) and efficiency of the weaving floor. Minimize downtime by coordinating effectively with the maintenance team for preventive and breakdown maintenance.
Quality & Waste Control: Minimize fabric defects (e.g., warp streaks, weft breaks, missing ends, oil spots) to achieve maximum A-grade fabric output. Control yarn waste, sizing chemical waste, and selvage waste during the manufacturing process.
Process Standardization: Establish and enforce Standard Operating Procedures (SOPs) for warping machine operators, sizing technicians, and loom knotting/drawing-in teams. Ensure uniform operational practices across all working shifts.
Health, Safety & Compliance: Maintain a clean, organized (5S), and safe working environment on the production floor. Ensure all safety protocols, machine guarding, and local compliance regulations are strictly followed by floor staff.
Team Leadership & Workforce Management: Lead and motivate shift engineers, floor supervisors, and operators. Identify skill gaps and conduct floor-level training programs. Monitor individual and team KPIs regularly.
Required Competencies:
Technical Competencies: Denim Fabric Manufacturing, Warping & Sizing Technologies, High-Speed Loom Operations (Airjet/Rapier), Fabric Defects Analysis, Production Planning & Control (PPC), Lean Manufacturing & 5S Tools, Root Cause Analysis (RCA), Floor Capacity Optimization.
Leadership Competencies: Floor Management, Assertive Communication, Decision Making under Pressure, Conflict Resolution, Crisis Management, Result Orientation, Team Development.