Director- Production (Sewing)

Job Description

Title: Director- Production (Sewing)

Company Name: Al - Muslim Group

Vacancy: 1

Age: At least 40 years

Job Location: Dhaka (Savar)

Salary: Negotiable

Experience:

• At least 15 years
• The applicants should have experience in the following business area(s): Garments, Garments Accessories, Textile

• Bachelor/Honors

Bachelor or Master in any discipline

• At least 15 years
• The applicants should have experience in the following business area(s): Garments, Garments Accessories, Textile

• Age At least 40 years

• Cost Control: Monitor and reduce "Cost per Minute" and minimize wastage of fabric and consumables.

• Efficiency Metrics: Track and report on Key Performance Indicators (KPIs) such as:

• DHU (Defects per Hundred Units)

• EBITDA at the plant level

• OTD (On-Time Delivery) percentage.

• Resource Management: Manage budgets for labor, overtime, and machine maintenance.

• Production Scheduling: Oversee the Master Production Schedule (MPS) to ensure all sewing lines are optimized and downtime is minimized.

• Capacity Planning: Analyze factory capacity against incoming orders to determine if subcontracting is necessary or if additional shifts are required.

• Lead Time Management: Manage the entire "Cut-to-Pack" process, ensuring woven garments which often require complex washing or finishing move through the facility without bottlenecks.

• Technical Troubleshooting: Provide solutions for difficult woven constructions, such as specialized pocketing, collar setting, or seam sealing.

• Machinery Innovation: Evaluate and recommend new sewing technology (e.g., automated pocket welters or template sewing) to reduce manual labor and improve precision

• Quality Management Systems (QMS): Implement and oversee rigorous AQL (Acceptable Quality Level) standards at the end of sewing lines.

• Compliance: Ensure the facility meets international social compliance standards (WRAP, BSCI, SEDEX) and buyer-specific ethical audits

• WASH Coordination: Since many woven products require heavy processing, coordinate closely with the laundry/washing department to ensure shrinkage and shade continuity.