Title: Assistant General Manager-IE
Company Name: Group QA
Vacancy: --
Age: Na
Job Location: Dhaka (Tejgaon Industrial Area)
Salary: Negotiable
Experience: --
Published: 2026-10-07
Application Deadline: 2026-10-22
Education:
Requirements: --
Skills Required:
Additional Requirements:
Responsibilities & Context:
Key Responsibilities
1. Strategic Leadership of IE Function
Develop and execute the IE strategy aligned with company business objectives.
Establish productivity improvement roadmaps for all woven production units.
Lead factory-wide efficiency enhancement and cost optimization initiatives.
Benchmark manufacturing performance against industry best practices.
Develop productivity and operational excellence targets.
2. Production Efficiency & Productivity Improvement
Drive line efficiency improvement through scientific work measurement techniques.
Ensure accurate SMV/SAM development and maintenance.
Optimize manpower utilization across production floors.
Implement line balancing methodologies to maximize output.
Reduce non-value-added activities and production bottlenecks.
Monitor hourly, daily, weekly, and monthly productivity KPIs.
Lead efficiency improvement projects through root-cause analysis and corrective actions.
3. Cost Optimization & Operational Excellence
Identify and execute labor cost optimization opportunities.
Improve machine utilization and production capacity.
Minimize overtime dependency through capacity planning.
Reduce operational waste and manufacturing losses.
Support cost estimation and profitability analysis during order evaluation.
Develop productivity-linked cost-saving initiatives.
Drive Lean Manufacturing and continuous improvement culture.
4. Advanced IE Systems & Modern Manufacturing Concepts
Lead implementation of modern IE and operational excellence methodologies including:
Lean Manufacturing
Kaizen
Six Sigma Principles
Value Stream Mapping (VSM)
Time & Motion Study
Work Study
GSD (General Sewing Data)
Digital IE Systems
Smart Factory Initiatives
Data Analytics for Production Management
Real-Time Production Monitoring Systems
AI-driven Productivity Analysis (where applicable)
5. Capacity Planning & Resource Optimization
Develop accurate factory capacity models.
Ensure optimum loading plans based on capacity availability.
Coordinate with Production, Planning, Merchandising, and Supply Chain Teams.
Improve factory throughput and resource utilization.
Develop seasonal and annual capacity forecasts.
6. Team Development & Capability Building
Build a highly skilled and future-ready IE organization.
Coach and mentor IE Managers, Senior Executives, and Executives.
Develop structured training programs for IE and production teams.
Strengthen technical knowledge in work measurement and productivity engineering.
Create succession planning and talent development initiatives.
Foster a culture of innovation, accountability, and continuous learning.
7. Technology & Digital Transformation
Lead implementation of digital IE tools and production monitoring systems.
Develop dashboards for real-time performance tracking.
Promote automation opportunities in manufacturing processes.
Collaborate with IT and operations teams on smart manufacturing initiatives.
Utilize data analytics for operational decision-making.
8. KPI Management & Reporting
Monitor and report key performance indicators including:
Line Efficiency (%)
Labor Productivity
SMV/SAM Accuracy
Capacity Utilization
Machine Utilization
DHU (Defects per Hundred Units)
Cost per Garment
Operator Performance
Learning Curve Achievement
Throughput Time
Overtime Percentage
Productivity Gain Projects
Cost Savings Achievement
9. Cross-Functional Collaboration
Work closely with Production, Quality, Planning, Maintenance, HR, and Merchandising & Supply Chain teams.
Support new style introduction and production readiness.
Participate in factory expansion and process redesign projects.
Ensure alignment between IE objectives and business goals.
10. Compliance & Sustainability
Ensure all IE practices comply with buyer requirements and company standards.
Promote ergonomic workplace design and employee well-being.
Support sustainability initiatives through waste reduction and resource optimization.
Maintain safe and efficient work environments.