Title: AGM/DGM-Production (Woven)
Company Name: Vertex RMG Division (Vertex Group)
Vacancy: 1
Age: 32 to 45 years
Job Location: Dhaka (Savar)
Salary: Negotiable
Experience:
Bachelor of Science (BSc) in Textile Engineering.
Masters/MBA.Educational Qualifications will be considered for highly experienced & highly qualified candidates.
The applicants should have experience in the following business area(s):
Woven Garments Factory and Wash Products Handling Sound Knowledge.
Special Skills Required: Strategic Productions Management, Operations Management, Cost Management, CM, SMV, CPM, IE Sound Knowledge, Quality Knowledge, Technical Knowledge, ERP Knowledge, Sample Development Special Skills.
Qualified candidates with strong technical and leadership credentials are encouraged to apply.
Develop and implement production strategies aligned with factory business objectives, shipment schedules, and buyer requirements.
Lead day-to-day production operations across cutting, sewing, finishing, and packing in coordination with relevant departmental heads.
Establish production plans, line targets, hourly output targets, and departmental KPIs to ensure achievement of business objectives.
Ensure optimum utilization of manpower, machinery, production space, and available resources.
Control production costs through improved labor productivity, reduced overtime, lower rework, and efficient resource utilization.
Monitor fabric and trim wastage, cutting losses, sewing rework, finishing defects, and avoidable operational expenses.
Work with IE, Planning, Stores, and relevant departments to reduce material handling losses and production inefficiencies.
Coordinate closely with Merchandising, Planning, Commercial, Quality, Supply Chain, and Finishing teams to meet shipment deadlines.
Review critical orders, production readiness, material availability, and capacity constraints.
Escalate potential shipment risks early and implement recovery plans in coordination with management.
Prepare manpower requirements in coordination with HR, Planning, and IE based on order loading and production capacity.
Ensure optimum deployment of operators, helpers, line chiefs, supervisors, and production managers.
Monitor attendance, absenteeism, overtime, manpower gaps, and labor productivity.
Work with HR and Admin to address manpower shortages, recruitment requirements, retention challenges, and disciplinary concerns.
Establish and monitor daily, weekly, and monthly production KPIs.
Track actual output against targets, line efficiency, DHU, rework, downtime, absenteeism, WIP, and shipment performance.
Conduct regular production review meetings with Production Managers, Line Chiefs, Supervisors, IE, Quality, and Planning.
Coordinate with Planning, Merchandising, IE, Quality, Sample, CAD, Cutting, and Finishing teams to ensure smooth production execution.
Review the order loading plan, style changeover schedule, capacity availability, and shipment priorities.
Ensure production lines are properly prepared before bulk production starts, including manpower allocation, machine setup, approved samples, and technical instructions.
Monitor daily production output against planned targets and take immediate corrective action for any shortfall.
Lead sewing floor operations to achieve planned output, efficiency, quality, and delivery targets. Ensure proper line layout, operation breakdown, workstation allocation, and manpower distribution.
Work closely with Industrial Engineering (IE) to establish realistic production targets based on SAM/SMV, operator skill levels, and style complexity.
Monitor hourly production, line efficiency, operator productivity, downtime, and bottleneck operations. Implement effective line balancing, skill-based operator allocation, and method improvement initiatives.
Lead sewing floor operations to achieve planned output, efficiency, quality, and delivery targets. Ensure proper line layout, operation breakdown, workstation allocation, and manpower distribution.
Monitor hourly production, line efficiency, operator productivity, downtime, and bottleneck operations. Implement effective line balancing, skill-based operator allocation, and method improvement initiatives.
Ensure timely action on low-performing lines, underperforming operations, absenteeism, and production losses. Improve line efficiency and productivity without compromising quality, safety, or worker welfare.
Ensure production teams follow approved samples, technical specifications, construction details, measurement standards, and buyer requirements.
Work closely with the Quality Department to prevent recurring defects and resolve quality issues at their source.
Ensure effective implementation of inline quality checkpoints and immediate corrective action for critical defects.
Coordinate with Maintenance and Engineering teams to ensure machine availability, preventive maintenance, and timely breakdown resolution.
Monitor machine utilization, breakdown hours, recurring technical problems, and their impact on production targets.
Ensure availability of appropriate machine types, attachments, folders, guides, and special equipment according to style requirements.
Lead cross-functional improvement projects and ensure measurable results within agreed timelines.
Support the factory's long-term growth through stable production performance, improved efficiency, lower operating costs, and consistent customer satisfaction.